quote:
Originally posted by Jack English
Well, let's go back to the beginning. If the swirl pot in the 6.3 gas tank did not require a lid, and, if the 6.9 gas tank functions well without this swirl pot lid, then why did the elves in Stuttgart decide the 6.8 gas tank should have the aforementioned lid? Must be a reason. These elves didn't anticipate playing jokes on guys 50 years later.
Jack English
300SEL 6.3 #4768
Ugh, exactly what I didn't want to hear. Of course the same thing occurred to me as well. It seems pretty clear to me that the lid's purpose is to prevent fuel sloshing out of the pot during hard cornering with little gas in the tank. I'm thinking the Ronin chase when running on fumes.
That's why I futzed around for 2 hours trying to get the damn thing back on through the sender opening. The lid has a small hole in the middle, say 3/8" which allows you to fish it around and a small flange around the perimeter that seems to snap it in place on top of the pot. Seeing what you're doing while manipulating a stiff wire to get it in place and then trying to snap it back in place proved impossible. I was also afraid of breaking the swirl pot by pushing too hard - getting even pressure on the lid through the hole is all but impossible too. Short of cutting open the tank or fabricating some kind of crazy Z-shaped tool I just don't see how to do it.
So.... I was beaten, said "screw it" to myself and reinstalled the tank. Now I can only hope those elves were being overly detailed in their thinking. Or maybe they learned that hard cornering by a 6.3 with a very low fuel level could cause starvation and thought "We won't make that mistake again on the 6.9!" Whatever the case, I shall now live with it, cause I ain't buying a new tankcause I can't get the lid back on. If anything terrible happens I'll report back.
Dave
1977 450SEL 6.9, No.923